Mechanical DesignCompleted
Nov 2024
Gearbox Design — Combat Robot Weapons
Group Project - Asiri Sandakelum, Saniru Abhesinha, Akash Kubalathara
Solid Edge
Machine Design
CAD
Power Transmission
01 — Overview
Designed a compact, high-torque multi-speed gearbox for combat robot weapon systems, supporting both vertical and horizontal spinner configurations.
02 — Problem Statement
Combat robot spinners require rapid spin-up and sustained high rotational energy. Off-the-shelf gearboxes don't meet the compact size, torque density, and impact resistance requirements.
03 — Objectives
- 01Design for both vertical and horizontal spinner weapon types
- 02Maximize torque-to-weight ratio
- 03Perform full gear selection, shaft design, and power transmission calculations
- 04Ensure impact-resistant housing
04 — Key Outcomes
Custom gear ratio optimization for rapid weapon spin-up
Full shaft design with bearing selection and life calculations
Impact-resistant housing design with safety factors
Dual-configuration support for vertical and horizontal spinners
05 — Tools & Technologies
Solid EdgeMachine Design PrinciplesCAD